ENGENUITY
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Composite Consultancy

Optimised Composite Components

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Using composites opens a world of possibilities to engineer strong, stiff and lightweight components. Engenuity’s composite consultancy exists to make sense of these opportunities to optimize the design of composite parts. The three critical areas we work in are defining accurate load cases, selecting and characterising composite materials and using state-of-the-art engineering analysis tools to define the best geometry and construction. 

​Engenuity has used these capabilities to help win Formula 1 World Championships, improve the performance of road cars without adding any cost, and applying composite components to areas where metal used to be the only option. 


Contact us to learn more Contact Form | +44 1444 457257 | enquiry@engenuity.net

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STRUCTURAL ANALYSIS OF COMPOSITES

Engineering analysis should be used for all structures right through the design process. From an initial idea and optimising the design all the way to correlating with the results of a final validation test. It is vital the correct techniques are used depending on the load case and structure. Engenuity has the latest software tools for linear static, non-linear implicit, full dynamic explicit, vibration and modal analyses.  
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COMPOSITE TESTING

Featuring a bespoke 4.6kJ drop tower and equipment for static, dynamic compression, shear and fatigue testing, including environmental conditioning and with DIC. The Engenuity composite test lab is one of the most advanced in the world. 

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SIMULATION OF SMC AND CHOPPED FIBER COMPOSITES

Engenuity’s FiRMA (Failure in Random Material Architectures) is an industry leading tool for analysis of SMC (sheet moulding compound) composites. These materials are a high manufacturability, low cost solution to producing composite parts, however the properties of the final part have a random element depending on the orientation of the fibers after moulding. 

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FiRMA allows modelling of this random effect to give a distribution of strengths and stiffnesses for the given geometry. Traditionally these materials are modelled on a ‘worst case’ basis, leading to the design of uncompetitive, overweight components. 
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MODELLING OF COMPOSITE CRUSH USING CZONE

Composite structures have great potential for efficient energy absorption in crush. For accurate predictions it is vital to not only have the data on how the material behaves in crush, but also to accurately model both the crush zone and the forces generated by the crush on the rest of the structure.
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Engenuity provide
s both the material characterisation and analysis so you can develop composite crash structures with confidence. 
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DESIGN OF COMPOSITE COMPONENTS

With decades of experience in developing composite components and full in-house capabilities to select and characterise materials, analyse structures and optimise designs, using Engenuity is the best way forward to improve your products and speed up your development process. 
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Contact us now and learn how we can help you improve your components and structures
Contact Form | +44 1444 457257 | enquiry@engenuity.net

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Together we will set the standards of excellence for the future of engineering design development

UK
Unit 7, Paynes Place Farm
Cuckfield Road, Burgess Hill,
West Sussex, RH15 8RG, UK
+44 (0)1444 457 257
enquiry@engenuity.net
Spain 
Paseo de Gracia 1B-2
No. 48 Barcelona,
08007, Spain
+34-938328227
​enquiry@engenuity.net
Germany
Melissenweg 8
86169 Augsburg,
Germany
+49-1759092434
enquiry@engenuity.net
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© COPYRIGHT 2020. ALL RIGHTS RESERVED/
​ LEGAL INFORMATION.
  • About Us
  • Expertise
    • Material Cards
    • Composite Consultancy
    • Automotive Engineering
    • Motorcycle Engineering
    • Design for Additive Manufacturing
  • Techniques
    • Engineering Analysis
    • Material Characterisation >
      • Crush Stress & SEA
      • Charpy Testing
      • Cyclic Shear
      • Traveller Testing
    • Equipment & Software >
      • CZone
      • Engenuity LMS
      • Equipment for Dynamic Testing
      • DIC SYSTEM
      • Printer for Automated Panel Marking
  • Case Studies
  • Contact
    • Contact Information
    • Collaboration
  • Recruitment
  • Legal Information